Define your process, stations, and parameters. TwinForge spins up a digital twin in seconds — simulating throughput, cycle time, OEE, first-pass yield, and energy use, then finds the bottleneck and virtually commissions the line before a single fixture is built.
Define your process on the left. The engine builds a digital twin — running discrete-event throughput, Monte Carlo variability, line-balance and bottleneck analysis, parameter sensitivity, and a virtual commissioning pass — and returns a complete capacity model.
Describe the line
Define the process and hit Run digital twin.
Energy model assumes $0.12/kWh and generic per-station draw. Estimates are derived from standard line-balancing correlations — validate against a metered energy study before commissioning.
More than a spreadsheet model — a physics-aware digital twin that thinks like your best industrial engineer.
Define material, stations, and parameters and the twin predicts output quality, cycle time, and energy consumption in real time as you tune.
Throughput simulation pinpoints the station that gates the line and quantifies exactly how much output it’s costing you.
Rebalance and rearrange workstations — serial, parallel, or hybrid — to lift throughput without adding capital.
Run capacity-planning scenarios side by side — demand surges, new shifts, added cells — and compare them before committing.
A tornado analysis ranks which parameters most affect output, so engineering effort lands on the highest-leverage levers.
Validate takt, balance, quality, OEE, and control logic against targets and sign off the line virtually — slashing startup time.
Discrete-event simulation and Monte Carlo, wrapped in a one-click workflow.
Process template, configuration, workstation count, intensity, demand, and buffers — the same inputs you’d hand a line-design study.
Per-station cycle times, line balancing, Monte Carlo variability, and OEE roll up into a virtual model of the running line.
The engine locates the bottleneck, ranks parameter sensitivity, and balances throughput against quality and energy.
A virtual commissioning pass checks every target so you can de-risk and start the real line dramatically faster.
Apprend Technologies brings AI-driven digital twins to manufacturers of every size. Cut development time, start new lines faster, and optimize every parameter before you build.
Sign in to your simulation workspace
Skip — sign in as a demo role
Demo site — any username and password will work.
—